DFS 01 - Industrial Safety Management
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1st Lecture
Date : 24 / 07 / 2011
SUB : DFS 01 – Industrial Safety Management
SIR : Mr. M. S. Rao
Time -: 10.30 am to 1.00 p.m
Introduction of Safety
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I am a Man of Safety Health & Environment Engineering which is a part of ISO 14001 : 2004 Standard –EMS (Environment Management System).
1) Safety Health Environment (S.H.E.)2) Saving of Energy3) Development of in technical papers
When Safety Office takes the Safety Audit on that time he checks the following points.
Utility Dept. : Check Boiler, Compressor & Generator
Wind Direction
This fatal accident disturb all people which is working in plant. 15-20 day Plat close or not good out put (Target not Completed). The total cost going upto 30 to 40 Lacs & this is Genuine Figure. To come back a normal situation it will be taking 15 to 20 days.
2nd Lecture
Date : 31 / 07 / 2011
SUB : DFS 01 – Industrial Safety Management
SIR : Mr. G. D. Bannerji
Time -: 10.30 am. to 3.45 pm
Unit – 1 Fundamental of Safety
I am a Man of Safety Health & Environment Engineering which is a part of ISO 14001 : 2004 Standard –
IMS – (Integrated Management System)
1) ISO 9001 : 2008 : Standard QMS (Quality Management System)
2) ISO 14001 : 2004 : Standard EMS (Environmental Management System)
3) ISO 18001 : 2007 : Standard OHSAS (Occupational Health System And Safety)
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1) To manage 300 – 500 – 1000 Peoples
2) Safety Committee
3) Root Causes
4) Contractor
5) Waste % Finding
1) To manage 300 – 500 – 1000 peoples :
To manage 300 – 500 – 1000 peoples. When you are entering in the company then you will talk with you workers with touch his shoulder & ask How are you ? Also you should call him with his Name. Every Management wants who manage the mass people ?
2) Safety Committee :
Safety Committee
1) Production Manager
2) Mechanical Manager
3) Electrical Manager
4) Utility Manager
5) Civil Manager
6) Admin Manager
7) Security Officer
8) Safety Officer
9) Representative of Shop Floor People
3) Root Causes :
Take the accident records first when you are joining in the Company. How the wind is going ? Handling the people with care. Accident graph shown below.
2009 2010 2011 2012
Dec Dec Dec Dec
Fatal Accident -: 5 3 2 ---
Major Accident -: 10 8 5 3
Minor Accident -: 18 15 10 6
First Aid -: 35 30 23 12
4) Contractor :
To manage Contractor also when he is sending somebody in to Harmful & Hazards Area then Safety Officer responsibility of Worker Precautions. That time you tell him contractor if you or your worker does not have a PPE then you can not enter in side. This is Safety Officer Responsibilities.
5) Waste % Finding :
2008 2009 2010 2011
Dec Dec Dec Dec
Waste % -: 15 % 18 % 20 % 19 %
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Safety Officer Duties :
1) First take one Safety Survey of the Company in Morning 10 am to 11 am
2) Then give the IOM Inter Office Memo copy to Production Manager, Mechanical Manager, Electrical Manager, Utility Manager, Civil Manager, Admin Manager, G.M.
Communication Power :
Diplomacy
Communication Power
1) Controlling Accident
2) Welfare Activities
3) House Keeping Activities
4) Work Permit
5) Training Classes along with their Signature
6) Analysis of Data [Problems, Difficulties, Technical Matters]
7) Communication [A.V.O. – Aware Verbal Order]
P.P.E. Cupboard should be kept in near by Telephone Operator.
Safety :
1) It is defined as freedom from those conditions that can causes injury or death.
2) Can also defined as freedom from unacceptable risk of harms.
3) Safety Engineering provides you with methods and Systems to handle such unexpected condition.
Heinrich’s Theory :
Heinrich after careful of 75,000 numbers of accidents (which led to lost time injury) arrived at the following conclusions.
<--- Accident Pyramid
We are in the plan for the Development of the Organisation :
1) Growth of the People
2) To make the people alert & knowledgeable
3) Let everybody Contribute more in the Plant
P. P. E. -: Personal Protective Equipment.
1) When the happen accident check the following points.
– Preventive Maintenance
– Regular Maintenance
– Break Down Maintenance
2) Accident / Incident occur due to negligence towards Safety.
3) Accidents are attributed directly or indirectly to human failures.
4) An analysis of accident unsafe act & unsafe conditions.
5) Develop the Safety (Consciousness among the people)
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3rd Lecture
Date : 07 / 08 / 2011
SUB : DFS 01 – Industrial Safety Management
SIR : Mr. G. D. Bannerji (9820 820 232)
Time -: 10.30 am. to 3.20 pm
Unit – 1 Fundamental of Safety
Worker means = Shop Floor People (Use this word in Industry). Our communication is must very fast in Industries.
Safety Committee is conducting M.R.C. (Management Review Committee) meeting. This committee discussed about safety in the meeting. In this meeting 90% people is talking about safety & 10% people planning about safety.
M. R. = Management Representative.
Give the Minutes of Meeting dated to be circulated to all members; Safety Committee & G.M. Safety Committee is depending upon the Company or G.M. We are pin pointing on that people who is drinking. Safety Committee Meeting is conducting quarterly or some companies are conducting a meeting monthly.
Hidden Potential
1st taking a Safety Survey
2nd discussion with admin Manager about this Survey
3rd give the IOM (Inter Office Memo) to safety Committee & G.M.
As per the discussion we had to day morning the under signed requesting more to do the correction immediately.
1) People should not report on duty under us the influence of Alcohol.
2) People should use P.P.E. compulsory.
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Unit – 2 Job Safety Analysis
Safety officer take a round inside the plant daily.
Job Safety Analysis
A job safety analysis is a technique that focuses on Job Tasks as a way to Identify Hazards.
Value of JSA (Job Safety Analysis)
Initial job S.H.E. (Safety Health & Environment) planned S.H.E. contacts planned S.H.E. observation, Job Training, Supervisor Training Employee Review.
Valuable tool for Training Employees.
In this chapter very IMP is Job Tasks & Identify Hazards.
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4th Lecture
Date : 14 / 08 / 2011
SUB : DFS 01 – Industrial Safety Management
SIR : Mr. G. D. Bannerji
Time -: 10.30 am. to 3.25 pm
Unit – 3 Safety Audit
ISO 14001 : 2004 Standard EMS
ISO -: International Organisation for Standardisation
OHAS -: Occupational Health And Safety
N.C. -: Non Confirmative
1) Knowledge
2) Safety P.P.E.
3) System Work- Reduction of Accidents -
P.P.E. : 10% to 20%
Training Class : 12% to 25%
Distributing Safety Material : 25% to 30%Comparative Study
Mechanical Department Audit
1) Count the no. of people working in this department.
2) Count the no. of Machine.
3) Count the no. of Defective Machine.
(Because Defective Machine is creating an accident)
4) Distribution of work.
5) Check the preventive maintenance.
6) Ask question to the individual operator.
7) Check the ventilation.
8) Lighting System.
9) Accident Level.
10) House Keeping.
Production Department Audit
1) Accident Level Report (Fatal, Major, Minor, Very Minor [First Aid Box])
2) Root cause of accident.
3) Safety Training Register
4) Asking the question to any individual operator.
(Like for Training, Alertness, Knowledge, How maintain care)
5) Check the ventilation.
6) Lighting System.
7) House Keeping.
Safety Officer Job is Result Oriented.
Safety Audit
1) P.P.E.
2) Knowledge
3) Alertness
4) Work culture of the man.
Safety Survey
Observing -: Communicating to all others (Communication Power)
by doing this practise. Involving everybody.
Success is depending upon Safety Audit & Safety Survey.
I can make the thing happened.
1) Will power of the man.
2) Information brings success in life.
3) Human factors are also equally important.Safety Audit :
1) Performance of given facilities.
2) P.P.E.
3) Verifying the extent to which the perfect work etc. being carried out.
4) Quality Objective Approach.
5) Safety Responsibilities.
6) Intended to verify plant conditions.
7) Process Hazards.
ISO Audit :
1) Quality of waste % Products.
2) Customer Complaint.
3) No. of Customer left us.
4) R & D, Innovation & New Products.
Types of Audit :
1) External -: These are conducted by third party e.g. Consultant.
2) Internal -: It is done by self or by company’s people from other unit.Every manager has taken at least 2 training classes on Safety Matters in a month.
1) Treat people by human way
2) Shop floor people should not be treated like animals.
In ISO one chapter (Chapter – 6) is kept as a Human Resource Development. In this chapter Competences, Awareness in System & Methods are given in details.
Various Safety Promotion Scheme.
1) Mock Drill.
Production – 2
Engineering – 2
Civil – 2
Store – 2
Go down – 2
Security – 2
2) Fire Fighting.
3) Noise Level.
4) Drinking Level.====================================================================
5h Lecture
Date : 21 / 08 / 2011
SUB : DFS 01 – Industrial Safety Management
SIR : Mr. G. D. Bannerji
Time -: 10.30 am. to 3.40 pm
Unit – 4 Safety Audit
N.C. = Non Conforming
What is the sound level ?
Normal Room : 75 Decibel
Production Room : 90 Decibel
Generator Room : 140 Decibel
Check the Air Compressor Tank testing one time in Year
Mechanical Dept. :
1) Mechanical Shop.
2) Utility Dept..
3) Electrical.
4) Instrument.
How to get success a Safety Officer ?
1) Safety Committee & the meeting processing.
2) To manage 300 – 500 – 1000 peoples.
3) Speak politely always.
4) Safety Audit.
Audit Scheduled
1) 1st Quarter – Engineering Dept.
2) 2nd Quarter – Production Dept.
3) 3rd Quarter – Production Dept.
4) 4th Quarter – Engg. /Security / Admin / Dispatch Dept.
Safety Audit conducts One Time in a Quarter.
Safety Survey conducts One Time in a Day (10 am to 11 am).
What is your Aim ?
My Aim is become a Safety Office & then Admin Manager & also my aim is to make the people alert.
ISO -: International Organisation for Standardisation
ILO -: International Labour Organisation
In the san (Reti) Mix the soil 6% in sand.
Log Book : Write the no. of people Male / Female. Log Book is a Mirror of the Department. All critical Activities write down in Log Book.
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Unit – 8 Work Permit System
In Company there are types of Job.
1) Critical Job
2) Normal Job
1) Critical Job : a) Welding Job
b) Working at height
c) Chemical Mixing
d) Chemical Compounding
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Unit – 9 Emergency Planning
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Unit – 10 Industrial Lighting and Equipment
Level of Interior Illumination
Canteen : 150 Lux
Cloak Room : 100 Lux
Entries, Corridors, Stair Case etc. :
Assembly Shop
Rough Work : 150 Lux
Medium Work : 300 Lux
Fine Work : 700 Lux
Very Fine Work : 1500 Lux
Lux it is unit for counting Illumination.
Fatal Accident : 13,00,000/-
